China manufacturers vegetarian textured soy protein machine
1.Description of textured fiber vegetarian Soy protein extruder machine
Textured vegetarian protein uses nonfat soybean meal as main material to produce all kinds of soybean protein food and vegetarian meat, which are nutritional and easily absorbed by human body. The textured protein is like muscle and has the sense of mastication. Textured soybean protein is widely applied to many industries, such,ascan,seasoning,ham,meat,cooking,etc.
Soya Nugget processing line is developed and manufactured on base of our experience combined with the advanced machines from foreign countries. This line takes soybean meal and peanut meal as main raw materials. After milling, mixing, extruding and cutting, the meal becomes layer fiber structure. The finished products have high nutrition; look and taste like meat; easy to absorbing oil, water and taste; without cholesterol and animal fat, so it is widely used in meat products industry, fast food production, deepfreeze food production, and all kinds of vegetarian snacks and food.
Products
This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
a. Raw Materials:
This Production line adopts defatted soya flour with oil content below 1%,soybean meal, peanut meal etc as raw matyerials
b. Products:
This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the molds from extruder;meanwhile it can produce cereal, snacks by adjusting the screws from extruder
c. Capacity:
150kg/h, 240kg/h, 300kg/h.
d. Flow chart:
Mixing system---Extrusion system----Conveying system----Drying system (Frying System) --Packing system
e. Voltage:
In China: Three phases: 380V/50Hz, Single phase: 220V/50Hz. We can make it according to customers' Local voltage according to different countries.
f. Machines Materials
All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
g. Technical Parameters
| Model |
Installed Capacity |
Actual Consumption |
Main Power |
Throughput |
Dimension |
| KS65 |
34kw |
28kw |
22kw |
120-150kg/h |
2400*1200*1800 |
| KS70 |
42kw |
30kw |
30kw |
160-200kg/h |
2600*1200*1800 |
| KS85 |
92kw |
75kw |
75kw |
400-500kg/h |
4500*1600*2000 |
| KS90 |
135kw |
91kw |
75kw |
600-900kg/h |
4500*2000*2000 |
| KS100 |
55kw |
30kw |
38kw |
80-100kg/h |
3200*1500*2000 |
2. Flow Chart:
1. Flour Mixing 2. Screw Conveyor 3. Extruder
4. Hoister 5. Oven/ Dryer 6. Cooling machine
3.Features Of Extruder:
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
4. Samples Pictures Made By Twin Screw Extruder
extured or textures vegetable protein (TVP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.
5.Packaging and shipping:
Every machine is packed with great care and tough material. It is packed with cling films first and then film bags. At last, it is packed with wooden case which is reinforced with the iron bar on the top and bottomWith this kind machine, all our laser machine can protect well during long trip by sea or by train.We can transport machine by boat or by training, according to your requirement.
6. Our Service
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free installation and commissioning of equipment until everything is functional;
4. Free management of equipments' long distance shipping;
5. Free training of equipment maintenance and operating personally;
6. Free new production techniques and formulas;
7. Provide 1 year complete warrantee and life-time maintenance service;
8. Engineers available to service machinery overseas.
9. Provide technical exchanging
7.FAQ:
enerally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
Keysong:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
Keysong:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
Keysong: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different sanck?
Keysong:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
Keysong:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
Keysong:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
Keysong:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
Keysong: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
Keysong:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.
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