Industrial Soya Meat Protein Chunck Nugget Processing Line

• Customization: Available
• Power Source: Electric
• Process: Thermal Processing
• Model NO.: ks-65
• Automatic Grade: Automatic
• Type: Soya Protein Machine
• Voltage: 220V
• Customized: Customized
• Voltages: 220V/50Hz 380V/50Hz
• Weight: 1500kg
• Warranty: 1 Year
• Materials: Stainless Steel
• Food Material: Soy Flour
• Electric Parts: ABB, Schneider
• Motor: Simens
• Motor Brand: LG,Siemens,Chinese Brand,
• Transport Package: Wooden Case
• Specification: 26000*25000*3000mm
• Trademark: Keysong
• Origin: Shandong China
• HS Code: 8438800000
• Production Capacity: 50et/Month

Product Description

Industrial soya meat protein chunck nugget processing line

Introduction
Industrial soya meat protein chunck nugget processing line is developed and manufactured on the basis of our experience combining with the advanced machines from foreign countries. This line takes soybean meal and peanut meal as main raw materials. After milling, mixing, extruding and cutting, the meal becomes layer fiber structure. With high nutrition, the finished products look and taste like meat, absorb oil and water easily, no cholesterol and animal fat, so it is widely used in meat products industry, fast food production, deep freeze food production and all kinds of vegetarian snacks and food.

Textured or moisturizer vegetable protein (TVP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw meterial.After the soya protein food is extruded from the dies of extruder plant the food is slicedinto granules, flakes, chunks, nuggets, goulash, steatoceles (schnitzel), etc. by revolving knives, and then are dried in a rotary dryer.
Textured Soya Protein Machine can produce the product with high nutrition, the meaty state and taste. Meanwhile it does not include the cholesterol and the animal tallow. It has the following features such as oil-absorbing, water-absorbing, ardorabsorbing and can be used in all kinds of professions.

Flow chart

 

Finished product


Product features

- Fibration - sheets or longitudinal

- Surface appearance - smooth, rough, shiny, matte, even or marbled

- Colour - light (chicken or tuna) or dark (beef)

- Texture - consistent, firm, soft or elastic

- Flavour - many delicious combinations are available, including ethnic varieties

- Product size- nuggets, patties, portions, slices, cubes, flakes, crumbs and more

- Optimum hygiene

Raw material:
low termperature soyabean meal, isolated soya protein


Technical parameters: 


Detailed extruder pictures:


Extruder features:

1). Alloy(38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roastiing or replacing of materials.

2). Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin-screw feeding machine, stable materials feeding in the whole food process.

3). Gearbox with aotomatic lubrication function, extending gear life.

4). Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.

5). Barrel with water-cooled circulation, raw materials not only for soya flour, also for corn/wheat flour with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half-expanded as different type of products.

6). Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

7). Siemens(China)brands electronic parts used in the controller box, make sure the extrusion process driving perfect.

8). Main motor from Siemens(China), ensure its powerful extrusion and excelllent performance.

9). Different type and capacity of extruder for your choice.
 

Our company

About Jinan Keysong Machinery

Jinan Keysong Machinery Co., Ltd was founded in 2013, it is located at Jiyang Economic Development Zone. Since its inception, it is specializing in the manufacture, research, development, sales and after-sales of food extrusion machine, puffed food production line, fruit and vegetable washing and drying processing line.  

Puffed food equipment: food extruder, twin screw extruder, single screw extruder, breakfast cereals/corn flakes production line, fried and baked snacks production line, pet food production line, fish feed production line, textures soya protein production line, modified starch production line, bread crumb production line, laboratory twin screw extruder, nutritional rice production line, etc.

Vegetable washing and drying machinery: brush washing peeler, fully automatic roller cleaning and peeling machine, vegetable and fruit slicer, blanching and pasteurization equipment, vegetable and fruit drying machine, tunnel type dryer.

Our History:
In 2013, Keysong was established, concentrating on manufacturing and selling extrusion snack production line at home and abroad. 

In 2014, Keysong broke traditional breakfast cereal production technology, and invented new production process.

In 2015, Keysong moved to a new workshop, which covers the area of 5000 square meters. In 2015, we have our agency in India, Nigeria, Thailand, Morocco and Algeria.

In 2016, Keysong cooperated with Shandong Liwei Microwave equipment, started researching on food microwave drying technology. In August, 2016, Keysong build a team, concentrating on researching on the technology of vegetables and fruits washing, cutting, drying and freezing. And has received great results till now.

Our clients


Our service

1. OEM & ODM 

2. One year guarantee and life-time maintenance service.

3. Consultation service before, during, and after sales.

4. Provide factory layout according to your factory size in advance;
5. Provide the basic formula;

6. Debugging of machines until all are functional.

7. Training the customers how to operate and maintain the machines correctly.

8. Offer new product techniques and recipes timely.

 

Packing and delivery

 •  Inside package is plastic film, outside is wooden or plywood case(based on the customers'

     need).

 •  Only plastic film nude packing with wooden pallet.

 •  We can supply fumigation package and certificate.

 •  Shipping, train, express or upon clients' demands.