Corn flakes making equipment line
Product Description
Corn flakes/ breakfast cereals are one kind of crispy food, with the advantages of hard to be steeped broken and strong grain taste. It is the crispy flake which is made from corn meal and the other grains powder.Corn flakes manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.
The corn flakes machine includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack and be eaten with milk or coffee as well. By changing moulds and production process, this production line can make different shapes of puffed food. Such as ring, ball, flaks, star, letter etc.
Breakfast cereal manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.Corn flakes (Breakfast Cereals) is the most popular breakfast cereals in the world. It is a perfect cereal because of the crispy taste. Our corn flakes production lines are based on extrusion technology which is so widely used in food industry.
2. Raw Materials:
This Production line adopts corn flour as the main raw material and some other raw material such as:rice, wheat, oat, barley etc as ingredients.
3. Products:
This production line can be used to produce corn flakes, breakfast cereals, snacks, cereals by adjusting the moulds from extruder
4. Capacity:
150kg/h, 240kg/h, 300kg/h.
5. Flow chart:
Mixing system---Extrusion system---Flaking system---Drying system---Sugar Spraying system ---Drying system---- Packing system
| Type |
LY65-III |
LY70-I |
LY85-I |
LY90-I |
| Capacity |
100-150kg/h |
200-250kg/h |
300-400kg/h |
500-700kg/h |
| Main motor |
22kw |
30kw |
55kw |
75kw/90kw |
| Cutting motor |
0.75kw |
0.75kw |
1.5kw |
3kw |
| Feeding motor |
0.75kw |
0.75kw |
1.5kw |
2.2kw |
| Oil pump motor |
0.37kw |
0.37kw |
0.37kw |
0.55kw |
| Heating power |
10kw |
14kw |
21kw |
28kw |
| Total power |
33.87kw |
45.87kw |
79.37kw |
108.75kw/123.75kw |
| Size |
2600x870x1950mm |
2700x870x1950mm |
3800x1200x2000mm |
5057x1328x1925mm |
Voltage:
In China: Three phases: 380V/50Hz, Single phase: 220V/50Hz. We can make it according to customers' Local voltage according to different countries.
Machines Materials
All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
Main Features
1.Corn flake processing line has wide raw materials application range.
2.Our corn flake processing lines' extruders are twin-screw extruder, there is one couple of screws inside the barrel.
3.The raw material of screws is 38CrMoAl.This material's hardness and strength performance is excellent, which can bear high temperature and high pressure.
4.Our twin-screw extruder has self-clean function.
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
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